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Maintenance and inspection audit

A detailed review of your safety inspections, brake testing and defect reporting against the current DVSA Guide to maintaining roadworthiness, whether your maintenance is in-house or contracted out.

At a glance

  • Available as a focused review or part of a full audit
  • Covers in-house and contracted maintenance
  • Benchmarked against current DVSA guidance
  • Findings and action-plan debrief included
Why it matters

Your licence depends on keeping vehicles fit and serviceable.

When you were granted your operator licence, you undertook to keep vehicles and trailers fit and serviceable, with safety inspections at the intervals you declared. The current DVSA Guide to maintaining roadworthiness sets out what an effective system looks like.

The guide expects a brake performance assessment at every safety inspection, with a laden roller brake test as the preferred method, and makes clear that fit and serviceable goes beyond MOT standards, including driver assistance systems.

What examiners often find

  • Safety inspections late against declared intervals
  • No brake performance test at some inspections
  • Inspection sheets incomplete or not signed off
  • Driver-reported defects not recorded as repaired
  • MOT failures that point to poor preventative maintenance
  • No forward planner, so inspections are missed
What we check

What the audit covers

We sample vehicle files and trace inspections, defects and repairs through your system, whoever does the work.

Inspection intervals

Safety inspections carried out at the intervals on your licence, with a forward planner to show it.

Inspection records

Complete, signed inspection sheets with defects recorded and rectified before the vehicle returns to service.

Brake performance

A brake assessment at every inspection, and a risk assessment where a laden roller brake test isn't possible.

Driver defect reporting

Walkaround checks, nil-defect reporting and a clear route from report to repair.

Wheel security

Re-torque checks after wheel removal and records to show they happened.

MOT performance

First-time pass rates and whether failures point to gaps in preventative maintenance.

Maintenance contractor

A written agreement, clear responsibilities and how you check the contractor's work.

Trailers and hired vehicles

Inspection records for trailers, hired and borrowed vehicles.

Record keeping

Maintenance records kept for at least 15 months and available on request.

Before the audit

Records we'll ask for

We send a checklist before we start. For remote or hybrid audits, records can be shared securely in advance.

Typical records

  • Your forward planner or inspection schedule
  • Safety inspection sheets for a sample of vehicles and trailers
  • Brake test printouts and any brake risk assessments
  • Driver defect reports and repair records
  • MOT history for the fleet
  • Your maintenance contract, if work is contracted out
  • Your licence details showing declared inspection intervals
How it works

How the review runs

1

Agree the sample

We agree a sample of vehicles and trailers across your operating centres.

2

Trace the records

We follow inspections, defects and repairs through each vehicle file.

3

See it in practice

On-site, we look at walkaround checks and defect reporting as they happen.

4

Report and debrief

RAG-rated findings, an action log and an included debrief with your transport manager and workshop. Follow-up re-checks are optional and quoted separately.

What you get

A clear view of your maintenance system

  • Findings by vehicle so you can see where the gaps are.
  • A brake testing check against current DVSA guidance.
  • An action log with owners, due dates and the evidence needed to close each item.
  • Contractor feedback you can share with your maintenance provider.
  • A findings and action-plan debrief included, with optional follow-up re-checks quoted separately.
  • Training recommendations for drivers or workshop staff where gaps are about knowledge. Training delivery is coming soon.
Questions

Maintenance Audit: common questions

We contract out maintenance. Is this still relevant?

Yes. The licence holder stays responsible for roadworthiness, even when a contractor does the work. We review how you check your contractor as well as the records they produce.

Do you inspect the vehicles?

Our maintenance audits focus on your systems, records and evidence of vehicle roadworthiness. We can also carry out gate checks and fleet spot checks, observe drivers completing walkaround checks, and review how defects are identified, reported and followed through to repair. These checks support your compliance arrangements and do not replace scheduled safety inspections or mechanical examinations by a qualified vehicle inspector.

Can this be done remotely?

Much of it can, using scanned vehicle files. We usually recommend a short site visit to see defect reporting and records in practice.

Related

Would your vehicle files stand up to a DVSA maintenance investigation?

Book a focused maintenance review, or include it in a full operator licence audit.